A system for on-site quality management of assembly lines
2024-08-07
134
The method of handling the venue. The quality management dashboard can alert relevant quality issues on site, so that anyone can timely grasp the quality problems on site, and quickly formulate and implement response measures based on this information. It is a very useful and intuitive method for discovering and solving problems.
The content displayed on the quality management board
1. Number of Plans: Refers to the plan tasks that the position needs to complete within the specified time according to the standard working hours
2. Standardized working hours: refers to the time required to produce a unit of the product
3. Practice quantity: refers to the number of practical tasks completed by the operator within a certain period of time.
4. Difference: equal to the number of plans minus the number of completed projects.
5. Achievement rate: It is equal to the theoretical production quantity calculated based on standardized working hours, which is calculated by dividing the completed quantity by the production period.
6. Waste quantity: As of now, the number of waste products in this shift
7. Scrap rate: equal to the number of scrap products that have occurred divided by the number of shift plans.
8. Usage time: Active timing calculation.
In addition to the above displayed content, the quality management dashboard system of Taiyou Technology can develop the details and display content of the quality management dashboard according to the needs of one's own company. The above information can be transmitted to the server through data cables or wireless terminals. The data on the server is synchronized with the information displayed on the quality management board. After checking the server or summarizing the large screen, leaders can see real-time production information. Main functions:
1. Real time display and query of quality dynamic data, the system has developed functions for handling scrap, defective products, scrap rates, and alarm workers. It collects quality information in real-time online, ensuring strict quality control and timely detection of problems, and can properly solve existing quality problems; It also supports offline analysis of commercial quality.
2. Production progress inquiry, monitoring and processing, engineering statement and engineering change processing functions. Retrieve the production records of goods from any previous date based on the production status of each department. The query function distinguishes between day shift and night shift, and displays the hourly production performance of the unit. It can be queried by day/month/year.
3. Process control function, monitoring the production process, actively correcting or improving the production process, or providing information feedback to operators.
4. Long distance real-time query and control function, which can query and control the real-time production status of factories in any local area with internet access. At the same time, the planner also went to the site for inspection because some products have a priority order, and if they are not produced on time, it may affect the shipment. The planner has a basic understanding of the workshop production situation from the Kanban board, and knows whether the production process is proceeding according to the plan, which is also a specific implementation of segmented control.
Article compilation: Foshan assembly line http://www.zs-chsb.com/list_145.html