1、 Concept:
Assembly line production refers to a production organization form in which the labor object continuously processes and produces goods in order through various work sites according to a certain technical path and unified production speed.
2、 The production characteristics of assembly line production companies:
Fixed production of one or a few goods (parts), with a continuous production process.
The various workstations on the assembly line are arranged in the order of the technical progress of the goods, with the technical process at the center.
Balance of production capacity or composition of each process.
It is necessary to meet quality standards in work and have strict control over the pass rate.
The plan is relatively stable, and the capacity of the production equipment is fixed.
Through specialized production, specialized equipment and technical equipment are selected on the assembly line, as well as mechanized transportation devices
3、 Key points and difficulties of assembly line processing:
The organizational plan is crucial. Once the production line is officially put into operation, it is necessary to plan the daily output value of the products. Half finished products should be planned according to a slightly higher output value than finished products.
The main drawback of assembly line production is that it is not sensitive enough to adapt to the market's requests for changes in product output and types, as well as technological innovation and progress.
The production of goods on the assembly line strictly follows the technical road sequence, and if there are changes in goods or emergency production, the technical road should be updated in a timely manner. The time that requires significant investment and expenditure for adjusting and restructuring the water flow line.
When producing on an assembly line, attention should be paid to maintaining the smooth flow of the production line. Semi products should not be backlogged. When the semi-finished process is relatively simple and there are many processes, it is easy to form a backlog of semi-finished products. Because there is too much backlog of semi-finished products, the probability of quality problems will increase when they are produced together, and it will be difficult to solve the quality problems after turning into finished products.
4、 Solution
The use of modern flexible production technology and information processing techniques in assembly line production can largely overcome the above-mentioned shortcomings of assembly line production.
Organizational plan, and employees report and upload the latest data in real time, grasp the plan and practical production quantity on the same day, and make timely adjustments. Kanban can reflect progress and facilitate the detection of backlogs, so that relevant personnel can handle them in a timely manner.
Article compilation: Jiangmen assembly line
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